Capabilities

BCG Manufacturing provides emerging and existing companies with complete ready-to-go production capabilities. Our high-speed equipment has the capacity to produce finished dry goods with maximum efficiency while maintaining the highest standards of food safety and seal integrity. No job is too big or too small for us to handle.


TEXT

Packaging and Labeling

Our high-speed vertical and horizontal form, fill and seal equipment can handle any size job or product. From pouch pillows and doypacks, to cans, pails, bulk bags and more, our extensive capabilities provide a wide range of flat and stand-up packaging, including gusseted and zipper seal options. We can also repack from bulk sizes to smaller sizes or combine smaller sizes into various bulk options.

Our labeling options include using your supplied pre-printed bags, or we can help design and source packaging for you. We can also create and apply custom options with Ink Jet printing, black and white labels or affixing stickers.
See Our Packaging Options



IMAGE-9-Blending_bag-worker-copy

Blending

Equipped with the latest food industry knowledge, technology and blending best practices, BCG’s high-performance mixing system, which includes industrial ribbon blenders and paddle mixers with choppers, allows us to mix in bulk or blend smaller runs for cost-effective development and validation before large scale-up.

As a master blender of dry ingredients, including pre-mixes, bases, concentrates, powders, drinks and food entrees, we are committed to uniformity and consistency of raw to finished products, including mixing wets into dry to make “just add water” mixes.



IMAGE-10-QA-lab_testing-duo-copy

Quality Assurance and Certifications

Food safety standards, testing protocol and process consistency are critical components to everything we do. Our experienced and professional Quality Assurance technicians and specialists ensure the highest industry standards of quality and safety are maintained. We offer complete analytical, microbial, oxygen level and sensory testing of raw materials and finished goods in our SQF certified facility.

Our strict adherence to documentation, along with continuous training and detailed attention to systems and procedures, mean our customers can be confident their products will meet and exceed the rigorous standards set forth by SQF, USDA, FDA, Global Food Safety Initiative (GFSI), Gluten Intolerance Group (GIG), HACCP, and REAL Seal.

IMAGE-11A-FDA-logo-copy

IMAGE-11B-USDA_logo-copy

IMAGE-11C-SQFI-Logo-(hi-rez)-2-copy

IMAGE-11D-2015_GFSI_COLOUR-copy

IMAGE-11E-haccp

IMAGE-11F-GF-copy

IMAGE-11G-REAL-copy




IMAGE-12-Warehouse_forklift-shelves

Logistics

Our state-of-the-art 150,000 square foot facility allows us to source and store raw ingredients, packaging materials, and finished goods for on-demand processing, packaging, fulfillment and shipping.

Our innovative and flexible approach to supply chain, inventory control and warehousing, coupled with new technology and proprietary systems, enables us to deliver flexible scheduling and faster turnaround times designed to streamline your operations and make you more profitable in a rapidly changing marketplace.